P_Roloff

Got underneath and found the transmission output seal(s) were toast (or so I thought). Fresh fluid was covering everything pretty heavily and had leaked enough that it made its way to the front of the trans tunnel from the spray and seepage. Trans was only down a quarter quart or so, so not thinking it did any damage but definitely had lost measureabke fluid amounts. 
 
New output seal went on pretty easy, and found when pulling it that the output nut was finger tight. No bueno. Output flange came off with only a mild yank. I’m guessing most of the leakage was from that, but decided to do the seals anyways while I was there. I drove a new shift shaft seal over the old one (nearly impossible to pull the old one out without the transmission out of the car) and was not able to get it fully seated but it only protrudes slightly and would be pretty easy to pull to replace if needed now. It’s now double sealed so should be OK. 
 
Fixed the windshield wiper rattle too! Turns out the bushings were fine; the rubber grommet between the linkage and body had deteriorated and was letting it knock around. Tightened the nut after removing the old grommet and the issue is gone. 
 
Finally getting to the VCG and VANOS job as well. Wasn’t able to get the flywheel lock pin through the block hole after an hour of trying, so I used the wheel hanger pin from the factory toolkit to make sure the hole is right where it needs to be and double checked off the crank hub timing marks. The cam lock blocks will also be used so I think I’ll be fine. I’m certainly not the only one to do it like this, anyon with a LTW flywheel doesn’t even have the alignment hole so they have to do it this way. 


Got the VC off without issue, and in the process realized the oil leakage was far worse than I thought. I knew about the oil in the spark plug holes, but the rest of it was a bit excessive. I’ll clean up the VC when it’s off and the block a little more once all the new stuff is back on so I don’t get crud in the engine. 










Looks pretty clean in there overall! Not bad for 130k and nearly 30 years. A bit odd that the rear cylinder cam lobes look darker, but nothing is grooved or scored at all so I’m not worried about it. The original M20 cam was far worse when I replaced that and it still was fine.

 
Going to pull the VANOS unit next week, rebuild with seals and an anti rattle kit as a preventative measure, and toss it all back in. This car is finally coming back together and getting some much needed love!

Finally got the VANOS unit installed and the car buttoned back up. Decided to forgo the anti rattle kit and just do seals because it wasn’t making noise and I just wanted the car back together. Idled rough on the first start, but then shut it off and restarted and was much better. Powerband is now smooth again without the rubber band effect when VANOS kicks in, yo! and overall drivability is way, way better. Hoping to see some MPG improvements too!
 
Going to start driving this to keep miles off the E91, this still needs some things here and there but mostly minor stuff. Rear suspension work will probably continue to get put off, but 🤷‍♂️

I saw an XM yesterday, didn’t know what it was at first but wasn’t about the design at all.
besides the lip under the rear window that is also an ugly carry over from the SUV’s I like this as well. I think the tail lights and mid section of the rear have some Z8 influence. 
I would be surprised if we got it too but seems like it’s different enough from the Supra coupe that it could be marketed at a higher price point. 

I’ll take it!
I was just thinking the other day about how I should really get a new radiator for the e30 to get rid of the trans cooler, so this is very convenient. 

This last weekend was the first fvscc event at USAIR. For this event they ran the layout backwards which was a first for me. They also usually cap the event at 100 cars, this one had 137. Ended up placing 1st in XSB and 3rd overall raw time. 
http://fvscc.com/results/2023_Summer/event2_raw.htm
 
here’s my fastest run of the day

gf brought out the e36 and ended up placing 19th overall

Prime parking spot. I had an awesome time at the Bavarian Classic car show today. 

 

Where is @B C?

Looks awesome, love the creative use of the 3D printer. I’m sure the sound improvement is awesome, and it really does look very OEM. Great work!

These are much better than our collector plates. The blue and red is horrid.
Doing a vanity plate with a collector plate is also a nice option that we also do not have.
This is a great color combination as well.

160k
After much thinking and hunting around I finally came up with a solution to put 5x7 speakers in the rear parcel shelf without cutting big holes or looking like someone landed a UFO back there.
 
Before I did anything with the speakers themselves I figured now's the time to refresh the parcel shelf itself. I had a spare standard speaker parcel shelf so I used the markings on the back and opened up the speaker cutouts and moved the mounting clips to the premium speaker layout. Since every parcel shelf is now faded to a lovely shade of light blurple I gave it a couple coats of black duplicolor vinyl/fabric dye and cleaned up all the plastic parts.

 
Once that was done (and after letting it dry for about 3-4 months), I got into swapping things out. With the old parcel shelf out, I added some sound deadening over any holes in the sheet metal and a few spots that made a lot of noise  when tapping on it. My thinking on doing this was it should help the speakers perform better/keep more sound in the cabin/maybe reduce some road noise bleeding through from the trunk.

 
Side note: I've always hated the tan rear seat in my car ever since I put it in. Its in really good shape and the original plan was to dye it eventually, but I realized I have a perfectly good black sedan back seat sitting in my basement. My car is a coupe so the seat isn't a perfect fit, but I also happen to have the rear carpet section from that sedan so I swapped that in as well to get everything looking as factory as possible. While it still isn't blue, it looks so much better. 

 
Back to the speakers. After much hunting around and thinking, I came across these speaker grills from a 90's ford van/ranger/etc. that had an identical grille pattern to the kick panel speakers in the front. I found someone selling NOS ones and ordered a pair. With the new decklid in place, and the grill/speaker (Polk audio DB+ 5x7 coaxial) in hand, I designed and 3d printed the adapter to make it all work. 

 
The adapter has slotted holes to screw into the factory e30 parcel shelf premium speaker clips so you can shift them around and maximize speaker clearance, matches the profile of the ford speaker grilles, and spaces the speaker up high enough to require no hammering/cutting of the sheet metal underneath. It is printed in ASA which is UV stable and should have zero issues dealing with the heat inside a car parked in the sun. To finalize the fit and finish, I screwed the speaker grille to the adapter and sanded the outer profile as a unit to get rid of layer lines and align everything perfectly. 

 
I obviously didn't want a gray speaker cover, so that got scuffed up and sprayed black with adhesion promoter and SEM trim paint. The adapter was then sprayed with adhesion promoter and filler primer, sanded smooth, then another coat of adhesion promoter to re-coat any exposed plastic, textured black paint, and a final top coat of SEM trim black. I did this same process on the tweeter pods and it's held up perfectly so far. 
 
With everything painted it was time to mount it all up! Here is the adapter mounted to the parcel shelf: 

 
Then the speaker gets mounted to the underside of the ford speaker grille. To fit the speaker I did have to remove a trim ring/spacer from the top side of the speaker and use a tin snips to remove the outer mounting tabs/trim a bit of excess material on the other mounting tabs. Also, because of the placement of the wire connections, I bent the connectors outwards 90 degrees so that they would clear the parcel shelf without having to cut a notch in it. 

 
I then mounted the speaker assembly to the adapter in the car and went back and did the whole thing a second time!

 
Couldn't be more stoked on the end result! It looks very factory and the sound improvement over the previous 5 1/4" coaxial speakers is huge. 
 

Pulling the old one off the radiator is also a major pain. It must have taken me 20 minutes of gently prying on the connector portion of it with a screw driver and just rocking it back and for in each direction by hand. I cut it in half to get a better grasp on it as the part that connects by the oil filter housing came off without issue.

That coolant hose is a bitch. Blew out on me when test driving my wagon, and I recently bumped it while doing the angel eyes of all things and it bent enough to burp past the o ring in the line a little. It’s been fine since so it seems to have not damaged anything, but man is it fragile. It made a hell of a cloud when it cracked, that’s for sure 😂

157045 Miles Checked a few things off the punch list. Changed the oil with the handy screw in oil funnel kit when it was on sale. Also installed a mishimoto magnetic drain plug. https://www.harborfreight.com/master-oil-funnel-filling-kit-56892.html

Attempted to start the front shocks, ball joint bolt had different plans. Very seized and had to cut/punch out. Replaced with a 10.9 bolt and haven't gone back to that project yet. 

Discovered during the rear shocks replacement that the drivers rear spring had broke and wrapped itself around under the mount. Didn't notice any noise or handling issues so this was quite the surprise but apparently a common issue by 150k. 

OEM spring compressor is short but extremely expensive. Not enough room to use standard ones so just ended up using a small bottle jack and got plenty of room to pull them out. Make sure the brake line is removed from the shock mount location. 

Replaced both sides with LESJÖFORS 4208476 from Rock Auto as they were $20 cheaper each than FCP and didn't care about warranty. Top is the unbroken stock, LESJÖFOR below. Little thicker than the OEM. Replaced rear upper and lower spring pads as well. 

Finally pony up'd the $25 for the Motive bleeder bottles and was happy to toss away my gheto gatorade setup. The seal on my Motive 1100 power bleeder cap had swollen as well, FCP and Amazon don't offer the replacement. I ended up trimming a 3/8 x 2 1/4 with 1/8 center rubber washer from Menards down to 1 3/4 diameter tracing a hole saw bit. Brakes bleed with Pentosin DOT4-LV

Got all the other parts on hand, just need to purchase the tune yet and then I can dig into the major refresh items.

Well, the saga comes to an end. A family put a deposit down on it yesterday and they're coming to pick it up today. One day I'll share the full story of what is going on, but that's not today. 

I realize my posts in here were pretty infrequent but I sold my X5 to my brother. And bought a 2013 XC90 R-Design. I just sold that to my parents last weekend.

They drove me in my old car to Milwaukee and I took a train down to Chicago and picked up a 2013 Allroad. Higher miles, but the PO gave me a stack of maintenance done in the last year with the anticipation of keeping it for a long time before finding a good deal on a 5 series. 

This car fits the girls great after ditching the Graco Tranzitions car seats for Diono Radian 3's. Other than doing coilovers and maybe carplay, the car will remain as-is for a while.
Thank you everyone for the constant help with the e30 while I diagnosed goofy things, ranted, etc. It was a really fun car to own and was my first project where I was thoughtful in what and why I did things to it. The girls will miss it, but are OK  with it as long as it's replaced with a "red race car" one day.

This car got a lot of love recently.
Full suspension refresh featuring Bilstein B8's with H&R Sport springs, strut and shock mounts, hardware, etc. Pretty much everything involved with the suspension was replaced. New wheel bearings at all 4 corners as they were getting loud for the past 2-3 months. New differential fluid, transfer case fluid, transmission fluid and filter(gasket and other hardware as well). New driver rear brake caliper as it was beginning to seize and drag. All of this was completed by @MPW3RLee, so thank you to him again.
In an event to entertain that I also can still swing a wrench, I replaced the serpentine belt, idler pulley, and tensioner. Not that there was any sign of failure, but I didn't know if or when it had ever been replaced, so wanted to do it for peace of mind. Belt ended up being dated 2011 so it was probably original to the car, but was in good condition. Same with the pulleys, neither of the bearings were bad, the idler did spin pretty freely though.
Nothing is easy though. While pulling the electric fan out, it snagged the coolant line that runs from the upper radiator hose to the expansion tank and ripped the nipple off the upper hose. Decent amount of coolant on the ground, sweet. By the grace of god, Auto Zone had a Rein one in stock in town and was able to replace it within the hour. If you have pulled a fan from one of these cars, you'll know what I'm talking about when it's almost impossible to not hook the hose when pulling this out with how much you have to twist the fan. Filled it up with just tap water as I did not have the correct coolant on hand, it wasn't a lot of coolant so I am not super concerned about it. I planned to do a coolant flush soon anyway. Bled the system 3 times. Bleeding with the electric water pump is super nice, just press the gas pedal and let it do its thing.
Car looks good with the slight lowering. I was throwing around the idea of a G30 540 next year when I was without the car for a couple weeks, but as soon as I drove and cleaned it after the suspension, bearings, fluid, etc. that I think I'll drive this for the foreseeable future. It looks good, drives good, does everything I need.
M sport bumper and Xenon's soon?

Believe it or not, the coding changes shouldn't be that bad. Bimmergeeks protool can change the vehicle order and then appropriately code every subsequent module to match. 

126,006
Summer mode engaged!



 
Installed the only aesthetic mod I had planned, LED angel eyes. I didn’t like how the original halogen ones didn’t match the xenon low beams or the license plate/under door courtesy lights, I’m liking the LED much better. Not perfect in terms of color but pretty close and for the price I’m happy. 

Installed a new cupholder trim piece, only like $20 from FCP. Worth it. 

Headlight 2K clear is on the way, that’s next on the list. I also have the M3 arms sitting in a box along with 3 cans of Pentosin, as well as the stuff for the diff service. Going to check the front left wheel bearing while I’m in there for the arms, that’s the only corner that is warmer than the others but it doesn’t behave quite like a dragging caliper.  Oil arrived as well. Just need to get the e34 VANOS buttoned up so I have something to drive if stuff goes sideways, then the e91 will get its attention. 
 
Been loving this so far though! Utility is unbeatable, the n52 w/ M performance exhaust is a peach and sounds perfect, and the look speaks for itself. However, if anyone ever sees a n52 manual parts car, please let me know…

I'm stoked to see this car getting the love it deserves! 
 
I like this. 

126,006
Summer mode engaged!



 
Installed the only aesthetic mod I had planned, LED angel eyes. I didn’t like how the original halogen ones didn’t match the xenon low beams or the license plate/under door courtesy lights, I’m liking the LED much better. Not perfect in terms of color but pretty close and for the price I’m happy. 

Installed a new cupholder trim piece, only like $20 from FCP. Worth it. 

Headlight 2K clear is on the way, that’s next on the list. I also have the M3 arms sitting in a box along with 3 cans of Pentosin, as well as the stuff for the diff service. Going to check the front left wheel bearing while I’m in there for the arms, that’s the only corner that is warmer than the others but it doesn’t behave quite like a dragging caliper.  Oil arrived as well. Just need to get the e34 VANOS buttoned up so I have something to drive if stuff goes sideways, then the e91 will get its attention. 
 
Been loving this so far though! Utility is unbeatable, the n52 w/ M performance exhaust is a peach and sounds perfect, and the look speaks for itself. However, if anyone ever sees a n52 manual parts car, please let me know…

The lip spoiler fit like a glove, it’s pretty aggressive, I would love to do the M Performance CF trunk and Wing, but that’s a good bit of money (one day). I have the Adro front lip and side skirts on hold until my hip gets better (shit fuckin hurts), hoping by July or August (MRI was done today)

The rear looks a little crunched down like the X4/X6. Rear quarters slope upward a bit too high for my liking and rear window looks tiny.

Despite those (unavoidable) criticisms I still think it looks great. GT look. Doubt it would sell well here in the US unfortunately and I'm sure that will be one of the biggest reasons it never sees production, would love to see it go on sale regardless though.

Nicer pic of the setup once the suspension settled a bit

Got underneath and found the transmission output seal(s) were toast (or so I thought). Fresh fluid was covering everything pretty heavily and had leaked enough that it made its way to the front of the trans tunnel from the spray and seepage. Trans was only down a quarter quart or so, so not thinking it did any damage but definitely had lost measureabke fluid amounts. 
 
New output seal went on pretty easy, and found when pulling it that the output nut was finger tight. No bueno. Output flange came off with only a mild yank. I’m guessing most of the leakage was from that, but decided to do the seals anyways while I was there. I drove a new shift shaft seal over the old one (nearly impossible to pull the old one out without the transmission out of the car) and was not able to get it fully seated but it only protrudes slightly and would be pretty easy to pull to replace if needed now. It’s now double sealed so should be OK. 
 
Fixed the windshield wiper rattle too! Turns out the bushings were fine; the rubber grommet between the linkage and body had deteriorated and was letting it knock around. Tightened the nut after removing the old grommet and the issue is gone. 
 
Finally getting to the VCG and VANOS job as well. Wasn’t able to get the flywheel lock pin through the block hole after an hour of trying, so I used the wheel hanger pin from the factory toolkit to make sure the hole is right where it needs to be and double checked off the crank hub timing marks. The cam lock blocks will also be used so I think I’ll be fine. I’m certainly not the only one to do it like this, anyon with a LTW flywheel doesn’t even have the alignment hole so they have to do it this way. 


Got the VC off without issue, and in the process realized the oil leakage was far worse than I thought. I knew about the oil in the spark plug holes, but the rest of it was a bit excessive. I’ll clean up the VC when it’s off and the block a little more once all the new stuff is back on so I don’t get crud in the engine. 










Looks pretty clean in there overall! Not bad for 130k and nearly 30 years. A bit odd that the rear cylinder cam lobes look darker, but nothing is grooved or scored at all so I’m not worried about it. The original M20 cam was far worse when I replaced that and it still was fine.

 
Going to pull the VANOS unit next week, rebuild with seals and an anti rattle kit as a preventative measure, and toss it all back in. This car is finally coming back together and getting some much needed love!

CF trumpets are on and motor is bolted back up to the car.  Partee Racing made the trumpets. 

They are 15x7 in front and 15x7.5 in the rear. The 16" RS definitely come with a premium. But I've always like 15s on the car better. 
 
Had the car out for its first test drive and it was pissing transmission fluid. Engine and transmission had to come back out. It ended up being my fault - I put the input shaft seal cover on about 90* off which just so happened to line up the fluid return hole on the transmission to be lined up with an open hole on the cover. So it literally was pouring out. Fixed that. Drove it around this weekend some. Realized I forgot to tighten up the nut on the driveshaft where it splits. Sooooooo one more fucking time on the lift to do that, but then it should be all set!


Other notes: 
This winter I also made rear speaker boxes and front door tweeter pods and fitted in Focal component speakers in the front and rear. I installed an Infiniti Basslink Mini under the front seat. The sound system is now fantastic and sounds like what I've always been chasing. 






Interior is exceeding my expectations. I love them. The seats are so comfortable. Also finished the e-brake handle boot. 


Also able to test my H1 LED high beam kits. Since the caps on the euro smilies can't really accommodate the larger LED bulbs or the wiring, I wanted to make these since I don't have my US Ellipsoids anymore. I am not disappointed with the performances of the MLED projector and LED high beams. 



 
Made a stop at Fermentorium in Cedarburg with our youngest while the older two and my wife were at a birthday part. After Fermentorium, I used the e30 to pick them up and continue on to Sahale in Grafton. What a family car.