Jump to content
WI BIMMERS - Wisconsin's BMW Community

Joined the Club Today


SteelBlue

Recommended Posts

3 hours ago, Jdesign said:

 

If they are torn anywhere, I would assume that over time water and or debris will find its way. On the other hand, those are not oem E30 caliper boots, as they are normally straight with a plastic end cap. Like these:

 

https://www.ebay.com/itm/Disc-Brake-Caliper-Guide-Pin-Boot-Kit-For-1998-BMW-528i-USA/251698410124?epid=1952015160&hash=item3a9a64f28c%3Ag%3AWW4AAOSwh1paHdGm&_sacat=0&_nkw=E30+caliper+boots&_from=R40&rt=nc&LH_TitleDesc=0

 

 

I ended up buying one kit for the side with the torn boots. These are what the boots looked like on the front calipers.

Link to comment
Share on other sites

My fronts are the Girlings and my rears are the plastic end cap with hex head guide bolts...

In other news, the car is almost ready for the motor. I took the brakes and brackets off front and back, wire wheeled them and painted them black. Installed with new pads and new rotors. Did not take any pictures of this process, will update when I install the front sway bar, just waiting on the new brackets for the bushings because the ones on the car were falling apart.

Last bit to do is relocate the brake booster. Idk why, but I'm nervous about this part. But I felt the same about the steering rack, just need to do some more research. Or just shave the intake manifold...

Link to comment
Share on other sites

10 hours ago, SteelBlue said:

Last bit to do is relocate the brake booster. Idk why, but I'm nervous about this part. But I felt the same about the steering rack, just need to do some more research. Or just shave the intake manifold...

Shaving the intake manifold won't be enough to clear the booster unfortunately. 
If you don't want to drill things you can source an IX booster or a few others and bolt them in. 

Link to comment
Share on other sites

35 minutes ago, GunMetalGrey said:

Shaving the intake manifold won't be enough to clear the booster unfortunately. 
If you don't want to drill things you can source an IX booster or a few others and bolt them in. 

 

This^

 

Be careful shaving the manifold. I know a lot of people have been able to get away with this, but I also know a close friend of mine had his intake crack from being shaved. The motor moved just enough to bump the master and push into the intake manifold and it cracked from being thin.

Link to comment
Share on other sites

49 minutes ago, Jdesign said:

 

This^

 

Be careful shaving the manifold. I know a lot of people have been able to get away with this, but I also know a close friend of mine had his intake crack from being shaved. The motor moved just enough to bump the master and push into the intake manifold and it cracked from being thin.

Yeah, I definitely won't be doing that.

1 hour ago, GunMetalGrey said:

Shaving the intake manifold won't be enough to clear the booster unfortunately. 
If you don't want to drill things you can source an IX booster or a few others and bolt them in. 

I hear brake pedal can feel kind of mushy then going with the IX or 944 booster? Also additional modifications that need to be done.

What have other people done that have done 24V swaps here?

Link to comment
Share on other sites

35 minutes ago, SteelBlue said:

Yeah, I definitely won't be doing that.

I hear brake pedal can feel kind of mushy then going with the IX or 944 booster? Also additional modifications that need to be done.

What have other people done that have done 24V swaps here?

I dunno, I ran the IX booster and did the soft + hard lines and the pedal was rock solid. Felt fantastic. 
IX booster was intended for that chassis so I don't know why it would feel soft. 

Link to comment
Share on other sites

Maybe a dumb question but do you use the IX booster with it's master cylinder?  The smaller booster maybe has smaller master cylinder pistons so that the pedal pressure is similar.  Or maybe the smaller booster is a double diaphragm?  This could be a reason people have mixed results because some mix and match those parts.

Link to comment
Share on other sites

22 minutes ago, jc43089 said:

Maybe a dumb question but do you use the IX booster with it's master cylinder?  The smaller booster maybe has smaller master cylinder pistons so that the pedal pressure is similar.  Or maybe the smaller booster is a double diaphragm?  This could be a reason people have mixed results because some mix and match those parts.

I did this a long time ago, and I don't recall what master I used, I feel like I switched it out from the original one though. Maybe not. I could dig and see if I ever said anything about it. 

Link to comment
Share on other sites

I am sucker for vintage racing items. Shirts, jackets, hats, stickers, pins, pretty much anything. Vintage Weekend at Road America is like heaven on earth for a multitude of reasons. 

I like stickers. When I came across this vintage 1973, Marlboro, Monaco, F1 sticker...you know I had to do it to em.

Been so focused on the mechanical of this car I have done nothing to the interior or exterior of the car. The paint has been giving me anxiety. As soon as the car runs I will be doing a full cut, compound, and polish on the paint. The roof is so fucked that I think I’m just gonna wrap it black and then just lightly respray the pillars.

@snap pls see top sticker

4039CB11-40C7-4E6F-8063-F9430974B54B.jpeg

Link to comment
Share on other sites

Diff is out of the E36 which means I can finally get that hauled away. Anyone got an 5x120 E36 CB wheels they would like to donate so I can roll this out of the storage unit? A8971ABF-8E5F-426A-A24E-7E91A93FDCB0.jpeg

this also means I can finally get the motor back to my house and start prepping that to go into the car.

Went to Gibsons today and magically found an E30 with the brake booster already unbolted from the firewall. All I had to do was undo the hardlines and was able to pull it out. Have my other clevis now for the stock booster relocation. Shortly realized after when I went to the storage unit that the M3 has a brake booster, probably could have used that one in hindsight but who knows, that one might not work for the E30.

Got the sway bar and in on the E30. Whoever design the slide in clip and the bolt method is super unchill. Had to channel lock, vice grip, and hammer the new bushings in, but they’re in. Was waiting on the new brackets because the old ones were toast.

A8A84FBC-E250-4C46-A27A-0F6BFBEAE050.jpeg

 Brakes are all tightened up and ready to go. Hopefully the car functions when it starts so I can properly break these in. Probably shouldn’t have put the new pads and rotors on right away and thrown the old ones away. Way she goes. 

1019C2D8-D463-4D91-8156-479B486141B4.jpeg

Link to comment
Share on other sites

4 hours ago, SteelBlue said:

Diff is out of the E36 which means I can finally get that hauled away. Anyone got an 5x120 E36 CB wheels they would like to donate so I can roll this out of the storage unit? 

lmao we cut the rear control arms remember, don't forget the diff output flanges on the axles.

We could self tap some 2x4's to the rockers and drag it into the parking lot with my Passat

Link to comment
Share on other sites

10 hours ago, ChrisO said:

lmao we cut the rear control arms remember, don't forget the diff output flanges on the axles.

We could self tap some 2x4's to the rockers and drag it into the parking lot with my Passat

That’s honestly what I was thinking, not really sure there is a better way. Once it’s out then a flatbed should be able to pick it up. I’ll have to grab those because I definitely would have forgotten to.

In other news, my parents have joined the team. They picked up this 2011 E90 LCI 328XI last night. One owner and is super clean inside and out. It’s amazing how cheap these cars are for what they are.B26521C6-8F3A-4A9B-9B05-88C9B4371E86.jpeg

Link to comment
Share on other sites

Got the brake booster removed. Those studs and nuts that go through the firewall were horrible to remove. Thankfully @snap told me there was a hole in the brake pedal where you can access the top left nut. Wire wheeled, sanded, primed, and painted. Gonna clean up the MC and then drill the holes and widen the larger hole hopefully tomorrow or the next day.

Need to arrange someone to pull the E36 out of the storage unit so I can finally bring the motor home.

Link to comment
Share on other sites

9 hours ago, SteelBlue said:

Got the brake booster removed. Those studs and nuts that go through the firewall were horrible to remove. Thankfully @snap told me there was a hole in the brake pedal where you can access the top left nut. Wire wheeled, sanded, primed, and painted. Gonna clean up the MC and then drill the holes and widen the larger hole hopefully tomorrow or the next day.

Need to arrange someone to pull the E36 out of the storage unit so I can finally bring the motor home.

Those nuts are fun, you get to contort your body in all kinds of weird ways to see what you're doing!

Link to comment
Share on other sites

Cleaned up the MC and booster reservoir. Hoping to drill the holes and widen the other tomorrow. Welding the second clevis to the original one is the next task at hand.

Is this bracket for anything other than holding the cruise control module? If it is, I am likely going to cut it off unless this would cause some massive issues I am unaware of.

38018476_10217550214690544_7078662890483351552_n.jpg

I did start trying to remove some surface rust while the engine is out and I have easy access. This is by no means a restoration, just removing surface rust, maybe adding some bondo, primer, and some paint matched paint. This is gonna be the time to do it so I figured why not.

For anyone who has cleaned an engine bay, did you use a pressure washer? I am gonna wheel this out into the driveway to clean the bay better. Should I use a pressure washer? I would obviously cover the fuse box and any electrical items with open ends or is this a bad idea? I did a VERY gentle spray down when I initially got the car home to get rid of some of the main grease but as you can see it is still very dirty. My idea was to get into the bay with some degreaser and a brush and go to town on scrubbing it, then use the pressure washer to hose it down. I wouldn't be using the pressure washer to forcefully remove any grime, just to remove the degreaser.

38023613_10217550218530640_3839171201746337792_n.jpg

38251058_10217550218170631_640523140165795840_n.jpg

38019171_10217550215370561_3342195313245945856_n.jpg

Link to comment
Share on other sites

1 hour ago, jc43089 said:

Hit it with the pressure washer, any loose paint that comes off wouldn't have lasted long anyway?  It shouldn't hurt anything unless your pressure washer is crazy powerful or something.

I wasn't planning on directly spraying any electrical components either, so I believe it would be fine.

Link to comment
Share on other sites

12 hours ago, YoungCR said:

Stock air box and cruise share that bracket but you aren't using either. Pressure washing will be fine. 

Off she goes then. I think I might use the pressure washer for a final light spray, but otherwise I'll put some water in a spray bottle and use it that way for better containment.

Had the boys @suspenceful and @GunMetalGrey over tonight rippin a couple Dustin Johnsons and eatin some tacos. Ben said that I don't need the oil cooler, so out that came.

DO9gj1Q.jpg

Here's a current pic of the bay as of tonight. Thinking a good cleaning will really help the overall appearance of this and not make it look so old and decrepit.

yZ9rWgQ.jpg

They thought I bought a new brake booster but I just wire wheeled, primered, and painted the old one.

bkXurVy.jpg

Second clevis wire wheeled and ready to be welded on to the existing one.

QMQFcae.jpg

MC and reservoir cleaned up and ready to be installed after the clevis is welded.

p1D8wYO.jpg

I am going to call Gibsons to try and arrange for the E36 to be hauled off on Saturday. Might not go to IMSA or will go late that day. Hate to miss the event but I need to get moving on the motor and get out of this storage unit. I need to remember to grab the FPR off the frame rail before that thing gets scrapped.

For all the work that has been done so far, I feel like I'm not even halfway with whats ahead with this motor. Will be difficult, but a good learning experience. 

Link to comment
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

×
×
  • Create New...

Important Information

By using this site, you agree to our Terms of Use.